Company Profile
Somta Tools specialises in the design and manufacture of drills, reamers, milling cutters, toolbits, threading tools and custom tools for the industrial and DIY markets.
Company Vision : A world class provider of cutting tools. This vision is supported by ISO 9002 (1991), ISO 9001 (2003) and ISO 9001 (2008).
Company Mission : To manufacture and supply superior cutting tools, driven by a culture of service excellence, to global and domestic markets.
Company History : Original Products: Somta started out producing Twist Drills, Reamers, Toolbits and Chisels with a complement of about 30 employees.
A First : One of Somta's claims to fame is that its former parent company produced the first Twist Drill made from High Speed Steel.
Prior to 1870, twist drills were made from a flat piece of steel and then physically twisted, hence the name. Thereafter the flutes were produced on milling machines until the grinding method arrived.
Milestone : One milestone worth a mention is when Somta purchased a Hertlein drill flute grinding machine in 1963, even before the parent Sheffield company bought one. This machine is still in operation today.
This machine grinds the flutes of a drill (up to 13mm diameter) in one pass in a solid hardened blank. This was unheard of in those days.
Growth at Somta (1963 - 1979) : Somta gradually grew in both output and number of employees. Numerous products were added to the range during this period.
In 1979 the company was purchased by Haggie Ltd, one of the largest steel rope manufacturers in the world. The South African mining sector was their biggest.
Continued growth at Somta (1980's): With Haggie as its owner, Somta progressed and accelerated its growth. This was achieved by investment in capital equipment and by acquisition.
Introduction of Friction Welding: (HSS body, EN9 shank) Somta introduced friction welding in 1980, the first cutting tool company to do this outside of the UK.
Introduction of CNC Grinding Machines: In the early 1980's, CNC grinding machines were being developed in the USA and Europe for this industry. Somta purchased a number of these machines.
This technology ensured greater consistency in quality and enabled Somta to enter and compete in world markets.
Clarkson & Mitco Acquisition: Somta acquired Clarkson Tap and Die South Africa (conveniently located next door) in 1982 and Mitco Tools Pietermaritzburg in 1984.Clarkson had about 60 employees and Mitco about 160.
The Mitco premises were closed with all of the employees and machinery moving to the present Somta site at Edendale Road.
Factory Expansion & Divisions: Working space was at a premium with so many more people and additional equipment. It was therefore necessary to extensively add factory space.
It was decided to establish separate factories for product types, for instance Steel Stock and Blank Prep, Drills, Taps, End Mills and other factories.
Each factory had its own manager who was responsible for hiring staff, training, quantity, quality, cost etc. This occurred in 1986 and this concept remains today. The employees in each factory became product specialists.
Change of ownership (1999 - 2003): In 1999 Haggie decided to 'unbundle' its non-core or non-mining related companies, of which they had quite a few.
Somta was then purchased by Brooke Industrial Holdings in the UK. Unfortunately Brooke ran into difficulties in 2003 and went into liquidation. Somta then underwent a management buyout largely funded by the SCMB. (Standard Corporate Merchant Bank).
US$ 2m Investment in Balzers Coating Plant : Immediately after the MBO in 2003, Somta integrated a state of the art Balzers PVD Rapid Coating System into it's manufacturing programme, offering the innovative range of Balzers BALINIT® high performance coatings on all cutting tools. This has enabled Somta to offer coated cutting tools to compete with the very best high tech tool producers in the world.
Recoating & Resharpening Capabilities and Carbide Market : The Balzers coating plant has allowed Somta to successfully enter the Tungsten Carbide tool market with coated drills, end mills and special tools.
Somta also offers the value added services of re-sharpening and re-coating of all cutting tools.
Machine Development at Somta : One of Somta's strengths is its ability to design and develop its own cutting tool manufacturing machines in-house. Originally initiated because of a weak Rand and long delivery times from machine tool manufacturers. There are obvious competitive advantages of in-house machine building.
Product Distribution : Somta has about 370 distributors in South Africa making it the market leader. Somta exports to 70 countries around the world. 58% of sales are to the export market. Somta sells to distributors, catalogue houses and a number of other cutting tool manufacturers worldwide.
Product Range Today : Somta offers 25 000 standard items, and a further 6 000 made-to-order items, to DIN, ISO, ANSI and JIS standards, as well as custom tools to drawing.
Company Statistics
Staff Complement: Somta currently employs more than 500 people in total, which includes the Johannesburg sales office and warehouse.
Factories: We have separate factories for Blank Prep, Heat Treatment, Drills, End Mills, Taps, Reamers, Specials and Coating all on one site.
Company Size: A few years ago Somta professed to be the largest cutting tool manufacturer in the southern hemisphere. We are not so sure about that now, so we just say that we are ONE of the largest.
World Cutting Tool Exhibitions
Somta exhibits at the world's largest cutting tool industry exhibition (EMO) which is held bi-annually, and has been ever present since 1983.
Somta Workers get 7.5% stake
In late 2010, Somta Tools launched an empowerment initiative through the establishment of the Somta Employees' Trust, which gave the company's 500 employees a collective 7,5% stake in the company.
This all came about when management bought-out, and restructured the company, from its main shareholder, SCMB (Standard Corporate Merchant Bank). The deal was part of the company's broad-based black economic empowerment strategy in its attempt at initiating its own "African Renaissance" with the aim of making employees feel like they are part of something great.
Expansion of Solid Carbide Tooling Range
Somta Tools recently took delivery of a new ANCA TX7+ CNC grinding machine to further expand manufacturing capacity on the company's solid carbide tooling range.
This new equipment supplements Somta's existing combination of an ANCA RX7 and Oerlikon Balzers PVD surface coating plant, all located in-house at the company's premises in Pietermaritzburg.
The new ANCA TX7+ allows faster production of carbide end mills above 13mm diameter, due in part to the higher power 38kW motor, and enables Somta to offer quick turnaround on standard or special geometry solid carbide cutting tools.
Importantly, Somta's newly developed innovative range of ultra-high performance solid carbide rouging end mills and finishing end mills (for hard machining up to 52 HRc), developed with our European design partners, are manufactured on these ANCA CNC grinding machines and coated in-house at Somta with Oerlikon Balzers X.TREME PVD surface coatings.
 |
